The AIRFoundry is equipped with state-of-the-art instruments to fulfill RNA-LNP orders and for users to access through our user programs. Our goal is to provide researchers with access to the latest technologies and expert support to accelerate their discoveries.

RNA Production

We perform in vitro transcription (IVT) reactions at a wide range of scales using a T7 RNA polymerase-based system. We fulfill large-scale requests for single RNAs (>10mg, up to 100mg) in addition to requests for small-scale productions of many RNAs (0.1-0.5mg each, such as for screening studies). Multiplex IVT is carried out efficiently by our Hamilton STAR robotic liquid handling system. Our RNA is column-purified to remove immunostimulatory double-stranded transcripts, and then subject to rigorous quality control analysis, including RNA concentration, purity (A260/A280 ratio), size and integrity (Agilent Bioanalyzer), and lack of immunostimlation (α-dsRNA dot blot and in vitro IFN release assay).

Unless otherwise requested, our RNA is N1-methylpseudouridine modified to ensure lack of innate immunogenicity. We also support a variety of other modifications, such as Cy3 or Cy5 fluorophores.

Prospective users typically initiate requests with an amino acid sequence which is codon-optimized by our team and cloned into a standard expression vector. Client-supplied plasmids may also be used for RNA production, with some restrictions (contact Facility Director for details).

Hamilton STAR robotic liquid-handling system.

Encapsulation of RNA into lipid nanoparticles (LNPs)

AIRFoundry currently formulates LNPs using the Ignite NanoAssemblr™, which allows for consistent and reproducible formulation of LNPs with tunable size and properties. LNPs formulated by our team are subject to characterization of size, polydispersity index, and encapsulation efficiency by our Stunner combinatorial analysis platform. AIRFoundry is additionally developing high-throughput formulation technology for enhanced LNP screening studies. Finally, off-shelf LNPs expressing reporters such as GFP, mCherry, and luciferase are additionally tested for robust expression in vitro.

NanoAssemblr (Cytiva) LNP formulation system.
Stunner (Unchained Labs) high-throughput LNP characterization system.

Beginning in 2026, our User Access Program will enable outside users to operate a subset of AIRFoundry equipment for production and characterization of RNA and RNA-LNPs.